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Transmission Discussion of preventative/corrective maintenance and other technical issues regarding your coach's transmission.

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  #21  
Old 12-15-2012
giderich's Avatar
giderich giderich is offline
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Location: Rolla
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KC, break out your check book, or better yet send John W. a fist full of $$$.

Lots of help available on the WOG forum...for FREE too...
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Dick & Patsy Gideon
1999 43 LXI Single Slide Body # F124510
2005 JEEP Liberty Limited CRD (diesel Toad)
SOLD 89 FC in 2012; SOLD 88 WB in 2016
Rolla, MO 65401
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  #22  
Old 12-15-2012
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KCSS KCSS is offline
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Free? I like free
But i'm not sure I can afford the payments
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DeLand, FL
2000 LXI
"Bordering On Adequate"
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  #23  
Old 12-15-2012
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John Wyatt – Administrator/Moderator
 
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Quote:
Originally Posted by KCSS View Post

John may curtail his advise program and close the Wanderlodge sick bay clinic
Hi KC,

I recently put a “BMC” guy on the “do not help list” but since I still like “Jacque” I guess I’ll help him anyway.
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John Wyatt
Titusville, Florida
1991 40' WLWB-WTB
Body Number F095567
My Location: http://www.bbirdmaps.com/user1.cfm?user=4

1991 40' WB ...From 2008 - Present
1984 ½ PT-36 .From 2000 - 2008
1973 FC-31 .....From 1991 - 2001
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  #24  
Old 12-15-2012
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irmagoo irmagoo is offline
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Quote:
Originally Posted by Dieselbird01 View Post
Hi KC,

I recently put a “BMC” guy on the “do not help list” but since I still like “Jacque” I guess I’ll help him anyway.
well looks like jacque saved my buddy lee again!!!
mike
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2003 LXI
"Blacktop Gyspy"
even a blind squirrel finds a nut once in awhile
washington Il.
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  #25  
Old 12-15-2012
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Lee Davis Lee Davis is offline
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It wouldn't be the first time nor probably the last!
Jacque
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Lee and Jacque Davis - Full Timers

Lee - 423-292-5767 or Jacque 423-262-9569
or lnjdavis@gmail.com Please call or email instead of private messages


1995 BMC 37
300 HP Cummins 6CTA 8.3 Turbocharged Diesel
Boldly Going Nowhere
http://www.bbirdmaps.com/index.cfm #117
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  #26  
Old 12-18-2012
Hunter Hunter is offline
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The Kysor 3 psi 1042-24800-03 pressure switch is now BorgWarner 1042-24800-03 or NAPA417708C91. The switch has 3 poles, C, common, NC, Normally Closed and NO, Normally Open.
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Spotsylvania, VA
2005 M450
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  #27  
Old 12-20-2012
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Dieselbird01 Dieselbird01 is offline
John Wyatt – Administrator/Moderator
 
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Default Lee Davis Replaces his Aquahot/Webasto Bearings Part 1

Quote:
Originally Posted by Lee Davis View Post

Now if John would only post those pictures of the Aquahot bearing replacement procedure....

Sorry John, I couldn't help myself.


Come on Lee it has only been 2 years!



Lee Davis Replaces his Aquahot/Webasto Bearings....
with a little help from Ed Nowokunski, Hish Amaral and John Wyatt:
 
Lee Davis:

My Aquahot was blowing the main 15 amp fuse (number “F” fuse I believe) every time I tried to start it which knowledgeable people said was a sign of motor resistance and I probably needed a new motor or bearings or both.

Much of an Aquahot is mostly Webasto parts and you can buy those much cheaper from a Webasto dealer like WW Williams (check with Rob Moore in parts at 800-701-9993)

Anyway I talked with Webasto Thermosystems and here is my burner info:

Heater Model DBW 2010
Voltage/Power 12V/60W
Output 11.6 kW/45,000 BTU
Fuel Diesel
Max Operating Pressure 2 Bar/29 PSI
Installed in 1994-1995
Bearings Set # 378313
Clutch Half Part # 350516
Drive Motor part # 5010192A
Ident # 447919 Version 45
Serial number 1 or maybe 11 164804 or maybe 164304
Webasto Thermosystems
Madison Heights, MI
 
 
Technical Service Person at Webasto was Joe at 800-432-8371
He referred me to the following PDF’s saying I should probably replace the bearings and clutch half first and that might solve the problem. If not I should replace the motor. So I ordered the bearing kit ( about $66) and the clutch half (about $3) and John Wyatt and I tackled the repair. We went from page 56 to page 59 in the manual from the link below.

Everything went well (see the pictures) except that the 15 year old gasket type big O-ring (part number 50412244A) pretty much fell apart in the process and I had not ordered one of those. It would have been nice if someone had suggested that. Anyway, the bearings definitely needed replacement and the motor spun freely so when I get the O-ring gasket and put the motor back in I should be back in business.

http://www.techwebasto.com/heater_main/LIT699745A.pdf
And here is a parts list with diagrams
 
http://www.techwebasto.com/heater_main/5000943B.pdf
Lee Davis
 

John Wyatt:

The pictures that Lee claimed he didn't know how to post:
Attached Files
File Type: pdf Pics 1-6.pdf (1.82 MB, 86 views)
File Type: pdf Pics 7-12.pdf (1.95 MB, 69 views)
File Type: pdf Pics 13-18.pdf (1.96 MB, 105 views)
File Type: pdf Pics 19-24.pdf (1.86 MB, 64 views)
File Type: pdf Pics 25-30.pdf (1.73 MB, 62 views)
File Type: pdf Pics 31-36.pdf (1.51 MB, 67 views)
File Type: pdf Pics 37-42.pdf (1.65 MB, 57 views)
File Type: pdf Pics 43-48.pdf (1.81 MB, 67 views)
File Type: pdf Pics 49-54.pdf (1.55 MB, 69 views)
File Type: pdf Pics 55-60.pdf (1.72 MB, 58 views)
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John Wyatt
Titusville, Florida
1991 40' WLWB-WTB
Body Number F095567
My Location: http://www.bbirdmaps.com/user1.cfm?user=4

1991 40' WB ...From 2008 - Present
1984 ½ PT-36 .From 2000 - 2008
1973 FC-31 .....From 1991 - 2001
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  #28  
Old 12-20-2012
Dieselbird01's Avatar
Dieselbird01 Dieselbird01 is offline
John Wyatt – Administrator/Moderator
 
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Posts: 3,963
Default Lee Davis Replaces his Aquahot/Webasto Bearings Part 2

The rest of the "Lee Davis Replaces his Aquahot/Webasto Bearings" Pictures:
Attached Files
File Type: pdf Pics 61-66.pdf (1.84 MB, 84 views)
File Type: pdf Pics 67-72.pdf (1.72 MB, 87 views)
File Type: pdf Pics 73-74.pdf (649.4 KB, 83 views)
__________________
John Wyatt
Titusville, Florida
1991 40' WLWB-WTB
Body Number F095567
My Location: http://www.bbirdmaps.com/user1.cfm?user=4

1991 40' WB ...From 2008 - Present
1984 ½ PT-36 .From 2000 - 2008
1973 FC-31 .....From 1991 - 2001
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